ABB Advant Fieldbus 100 TC512V1 3BSE018059R1 Twisted pair Modem Ready For Ship, China ABB Advant Fieldbus 100 TC512V1 3BSE018059R1 Twisted pair Modem Ready For Ship Manufacturers, Suppliers, Factory

Overview

Brand Name:	ABB
Model Number:	TC512V1 3BSE018059R1
Country of Origin:	SWEDEN
Packaging Details:	Original new Factory Sealed
Delivery Time:	Delivery time in stock
Payment Terms:	T/T

Contact for quotation

Sales Manager:	Stella
Send an email:	[email protected]
Contact in Whatsapp:	+86 18159889985

Specifications

Parameter	Specification
Manufacturer	ABB
Model No.	TC512V1
Order No.	3BSE018059R1
Product Type	RS485 Twisted-Pair Modem
Communication Standard	RS485, RS422 (configurable full-/half-duplex)
Compatible Systems	ABB Advant Controller 410/450, AC800M, MOD 300, S800 I/O, Advant OCS
Communication Protocols	Modbus RTU, Profibus DP, AF100
Data Rate	1200 bps – 115.2 kbps (selectable)
Transmission Distance	Up to 1200 meters (RS485 half-duplex, at 115.2 kbps)
Interface	RS-232 (DB9 male) for local configuration; RS485 terminal block
Galvanic Isolation	500 V AC
Power Supply	24 V DC ±10%
Power Consumption	≤3 W
Operating Temperature	–40 °C to +85 °C
Storage Temperature	–40 °C to +100 °C
Humidity	5%–95% RH (non-condensing)
Dimensions (H×W×D)	117 × 148.5 × 45 mm
Weight	0.73 kg
Mounting	DIN rail (35 mm)
Protection Rating	IP20 (requires cabinet for higher ingress protection)
Electrical Safety	CE, RoHS (EU 2011/65/EU)
WEEE Category	Category 5 (Small Equipment, external dimension ≤50 cm)
Warranty	12 months

Description

The ABB TC512V1 3BSE018059R1 is a high‑performance twisted‑pair modem engineered specifically for the ABB Advant Fieldbus 100 (AF100) communication system . It establishes robust, long‑distance RS485 serial links between control systems and field devices, serving as a critical interface in the automation architecture.

Fully compatible with the ABB Advant OCS, AC800M, MOD 300, and S800 I/O platforms, the TC512V1 3BSE018059R1 excels at data transmission over 1.2 kilometers at speeds up to 115.2 kbps. The “twisted pair” carrier (Belden 9841 or equivalent) ensures superior common‑mode noise rejection, enabling reliable operation in electrically noisy industrial environments. The module supports Modbus RTU, Profibus DP, and AF100 protocols, offers galvanic isolation up to 500 V AC, and includes comprehensive self‑diagnostic functions, making the ABB TC512V1 3BSE018059R1 the optimal choice for modernizing and future‑proofing distributed I/O, remote monitoring, and process control networks.

Part of the System 800xA communication series, the TC512V1 3BSE018059R1 replaces the discontinued TC512 (3BSE006383R1) unit without any wiring or configuration modifications—simply plug‑and‑play.

Applications

Oil & Gas – Remote wellhead monitoring, pipeline pressure/flow data transmission

Power Generation – Substation RTU to main station communication; wind/solar data acquisition

Metals & Mining – Long‑distance I/O linking for blast furnaces and concentrators

Industrial Manufacturing – Factory floor sensor and production line data acquisition

Process Control – Chemical plant distributed controllers (DCS) to field sensors

Water Treatment – Remote valve control and data aggregation at sewer plants

Transportation – Rail signaling communications and port automation

Building Automation – HVAC, lighting, access control networks

System Retrofits – Direct replacement of legacy TC512 (3BSE006383R1) in existing control cabinets

SCADA Systems – Integration with RTUs and remote terminal units

Features

Direct Drop‑In Upgrade – Fully pin‑ and protocol‑compatible replacement for obsolete TC512, preserving cabinet wiring and system configuration

Extended Transmission Range – Reliable data exchange over 1.2 km at 115.2 kbps; meets large‑plant coverage needs

Strong Noise Immunity – Galvanic isolation (500 V AC) eliminates ground loops and shields against EMI/RFI interference

Multiple Protocol Support – Native compatibility with Modbus RTU, Profibus DP, AF100

Wide Operating Temperature – –40 °C to +85 °C, suitable for extreme outdoor and industrial environments

Flexible Configuration – Switch‑selectable termination resistors and biasing; automatic baud rate detection

Visual Operational Status – LED indicators for power, link activity, and data transmission

Low Carbon Footprint – Lead‑free (RoHS) construction, minimal standby power consumption

High Reliability Design – Mean time between failures (MTBF) exceeding 100,000 hours

Functions

Signal Conversion & Repeating – Converts low‑power RS232 (or TTL) serial signals into robust RS485 differential signals for long‑haul transmission; similarly, converts incoming RS485 signals back to local serial format

Media Translation – Bridges electrical interfaces (e.g., RS232 to RS485) to connect equipment with mismatched physical layers

Galvanic Isolation – Electrically decouples the control system from field cabling, preventing ground‑loop currents and protecting sensitive electronics from voltage surges

Network Topology Management – Configurable as a point‑to‑point link or a multi‑drop bus connecting up to 32 RS485 nodes

Integrated Signal Conditioning – Built‑in resistors (120 Ω termination and fail‑safe biasing) to maintain deterministic bus idle states and minimize signal reflections

Self‑Diagnostic Supervision – Continuous monitoring of internal status with visual fault indication via front‑panel LEDs, reducing troubleshooting time

Plug‑and‑Play Installation – DIN rail mountable; requires no complex software configuration for baseline operation

FAQ

Q1: What is the TC512V1 3BSE018059R1 used for?
A: The ABB TC512V1 3BSE018059R1 is an RS485 twisted-pair modem that enables long-distance serial communication between ABB Advant controllers (410/450, AC800M, MOD 300) and remote I/O, sensors, or third-party RS485 devices. It supports Modbus RTU, Profibus DP, and AF100 protocols.
Q2: Can I use the TC512V1 3BSE018059R1 as a direct replacement for an older TC512 modem?
A: Yes, the TC512V1 3BSE018059R1 is the official replacement for the discontinued TC512 (3BSE006383R1). It shares the identical pinout, protocol support, and physical dimensions, allowing a straightforward swap without altering cabinet wiring or system configuration.
Q3: What is the maximum communication distance of the TC512V1?
A: Over RS485 twisted-pair cabling (e.g., Belden 9841), the TC512V1 3BSE018059R1 reliably transmits data up to 1.2 km (about 4,000 feet) at 115.2 kbps. For lower speeds, the effective distance can extend further—some implementations have reported up to 12 km at 9.6 kbps under optimal conditions.
Q4: What power supply does the TC512V1 require?
A: The ABB TC512V1 3BSE018059R1 operates from a 24 V DC ±10% power source, drawing approximately 3 W under typical loads. It includes reverse-polarity protection and accepts a wide input range (some variants support 9 V to 36 V DC).
Q5: Which ABB systems are compatible with the TC512V1 3BSE018059R1?
A: The TC512V1 3BSE018059R1 is designed for the ABB Advant OCS platform, including AC800M, Advant Controller 410/450, MOD 300, and S800 I/O systems. It also works seamlessly with System 800xA and can interface with third-party RS485 devices when using standard Modbus RTU protocols.