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o terminal unit with 40 spring terminals-0

ABB

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ABB AC500 S500 TU532 I/O Terminal Unit with 40 Spring Terminals

ABB AC500 / S500 I/O Terminal Unit
Complete Model
TU532
Official Product Description
ABB TU532 I/O terminal unit for AC500/S500 120/230 V AC and relay modules, with 40 spring terminals.
CORE FEATURE: Spring-terminal base for compatible 120/230 V AC and relay I/O modules.
LEAD TIME: In stock
WARRANTY: 1 year
Appurtenance:
  • Overview
  • Technical Data
  • Inquiry
  • Applications & Features
  • Connections
  • Installation
  • Environment
  • FAQ
  • Recommend Models
  • Recommended Products
Product Overview
TU532 is an ABB AC500/S500 I/O terminal unit identified by order number 1SAP 217 000 R0001.
It provides 40 spring terminals, the I/O bus interfaces and the mechanical connection for compatible ABB modules with 115 V AC to 230 V AC inputs and/or 120/230 V AC relay outputs.
The plug-in I/O module is retained by two mechanical locks, so field wiring remains on the terminal unit when a compatible module is removed after the system is safely de-energized.

Technical Data

Complete model
TU532
Brand
ABB
Product family
AC500 / S500 I/O terminal units
Product type
I/O terminal unit for 120/230 V AC and relay modules
Order number
1SAP 217 000 R0001
Terminal type
40 spring terminals for signals and process supply voltage
Number of channels
32
Channel grouping
4 groups of 8 channels
Module circuitry supply
24 V DC through the I/O expansion bus
Process-supply terminals
1.8 to 4.8 and 1.9 to 4.9; maximum 30 V DC; maximum permitted total current 10 A
Signal terminals
1.0 to 1.7, 2.0 to 2.7, 3.0 to 3.7 and 4.0 to 4.7; maximum 300 V AC; maximum permitted current 3 A, subject to the inserted module
Bus interfaces
10-pin male and 10-pin female I/O bus interfaces, plus plug interfaces for the inserted I/O module
Dimensions
67.5 x 135 x 28 mm overall, width x height x depth
Weight
200 g
Mounting
Horizontal or vertical; 35 mm DIN rail with 7.5 mm or 15 mm depth, or M4 screw mounting
Protection rating
IP20 for the complete PLC system when modules, terminals, option boards and covers are correctly fitted
Operating temperature
0 to +60 degrees C horizontal; 0 to +40 degrees C vertical with output load reduced to 50 percent per group
Storage and transport temperature
-40 to +70 degrees C
Humidity
Maximum 95 percent, non-condensing
Official datasheet
ABB document 3ADR010074, revision 14, dated 2025-11-28

Inquiry

Applications & Features

Spring-terminal wiring
Forty front-access spring terminals provide field connections for signals and process supply voltage.
Modular I/O interface
Male and female 10-pin I/O bus connectors link the terminal unit to the adjacent terminal base, communication interface or terminal units.
Wiring retention
A compatible I/O module plugs into the terminal unit, allowing field wiring to remain on the base during controlled module replacement.
AC and relay application
The terminal unit is specifically designed for compatible modules with 115 V AC to 230 V AC inputs and/or 120/230 V AC relay outputs.

Connections

Terminals 1.8 to 4.8
Internally interconnected process supply UP terminals; maximum 30 V DC within the published terminal-unit limit.
Terminals 1.9 to 4.9
Internally interconnected process supply ZP terminals; maximum 30 V DC within the published terminal-unit limit.
Signal terminal groups
Four groups of eight channels: 1.0 to 1.7, 2.0 to 2.7, 3.0 to 3.7 and 4.0 to 4.7.
I/O bus
The module circuitry receives 24 V DC through the I/O expansion bus; actual signal assignment depends on the inserted compatible I/O module.
Grounding
Directly through the grounded DIN rail or through the mounting screws when wall mounted.

Installation

01 - Verify compatibility
Confirm TU532, order number 1SAP 217 000 R0001, the inserted module type, voltage class, connector layout and terminal assignment.
02 - Mount the terminal unit
Snap onto a 35 mm top-hat DIN rail or use the specified ABB wall-mounting accessories with M4 screws tightened to a maximum of 1.2 Nm.
03 - Lock the I/O bus
Slide the terminal unit fully into the adjacent unit or terminal base so the I/O bus connectors are securely engaged.
04 - Wire spring terminals
Use the terminal assignment and conductor requirements of the inserted I/O module. Do not exceed the published voltage and current limits.
05 - Commission safely
De-energize the applicable circuits, verify grounding and wiring, then test the installed module according to its ABB instructions.

Environment

Standard temperature
Horizontal mounting: 0 to +60 degrees C. Vertical mounting: 0 to +40 degrees C with output load reduced to 50 percent per group.
Storage and transport
-40 to +70 degrees C.
Humidity and altitude
Maximum 95 percent non-condensing; operating altitude below 2000 m with air pressure above 800 hPa.
Vibration
2 to 8.4 Hz at 3.5 mm peak and 8.4 to 150 Hz at 1 g, all three axes.
Shock
15 g, 11 ms, half-sine, all three axes.
System standard
Industrial control equipment; IEC 61131-2, zone B; PLC system protection rating IP20 when correctly assembled.

FAQ

Q1. How can a buyer verify the exact quoted TU532?
Match model TU532 and order number 1SAP 217 000 R0001 on the quotation, product label and packaging. Confirm 40 spring terminals and the standard non-XC, non-hot-swap version.
Q2. How can New, Used or Refurbished condition be distinguished?
Request current photos of the ABB label, spring terminals, male and female I/O bus connectors, module plugs, mechanical locks and DIN-rail latch. Check for terminal marks, bent contacts, discoloration, repaired plastic or changed labels.
Q3. How should supplier legality and reliability be checked?
Verify the supplier legal entity, registered address, payment beneficiary and traceable sales contact. The written offer should state ABB, TU532, order number 1SAP 217 000 R0001, New condition and quantity.
Q4. Which specifications must engineering confirm before purchase?
Confirm AC500/S500 generation, inserted I/O module compatibility, 120/230 V AC or relay application, spring-terminal requirement, 67.5 x 135 x 28 mm space, DIN-rail or screw mounting and environmental limits.
Q5. What physical evidence should be requested before payment?
Ask for date-marked photos showing the complete ABB label, order number, all 40 spring terminals, I/O bus connectors, module plugs, locks, DIN-rail latch and sealed packaging.
Q6. Can TU531, TU532-H or TU532-XC replace TU532?
Not automatically. TU531 uses screw terminals, TU532-H adds hot-swap capability and TU532-XC is the extreme-condition version. Match the exact order number, terminal type, environmental requirement and inserted module compatibility.

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